|
| 1 | +--- |
| 2 | +title: EPS Hardware |
| 3 | +layout: default |
| 4 | +# permalink: "/faq" |
| 5 | +lang: en |
| 6 | +--- |
| 7 | + |
| 8 | +# EPS Hardware |
| 9 | + |
| 10 | + |
| 11 | +# Guide to the Electrical Power System (EPS) on the BIRDS Platform |
| 12 | + |
| 13 | +{: .no\_toc } |
| 14 | + |
| 15 | +**Estimated time to complete:** 7 minutes |
| 16 | +{: .label} |
| 17 | + |
| 18 | +This guide provides practical insights and frequently asked questions (FAQs) related to the **Electrical Power System (EPS)** used in the BIRDS satellite platform. It is aimed at new EPS team members who are onboarding or seeking clarity on implementation and testing practices. |
| 19 | + |
| 20 | +--- |
| 21 | + |
| 22 | +<details markdown="block"> |
| 23 | +<summary>Table of Contents</summary> |
| 24 | + |
| 25 | +* [System Overview](#system-overview) |
| 26 | +* [Power Line Configuration](#power-line-configuration) |
| 27 | +* [Fuse Configurations and LED Indicators](#fuse-configurations-and-led-indicators) |
| 28 | +* [Testing and Debugging Practices](#testing-and-debugging-practices) |
| 29 | +* [Sensor Behavior and I/O Behavior](#sensor-behavior-and-io-behavior) |
| 30 | +* [Tips from Past Missions](#tips-from-past-missions) |
| 31 | +* [Additional Q\&A](#additional-qa) |
| 32 | + |
| 33 | +</details> |
| 34 | + |
| 35 | +--- |
| 36 | + |
| 37 | +## System Overview |
| 38 | + |
| 39 | +The EPS module is central to distributing regulated power to all satellite subsystems. It includes multiple **DC-DC converters**, **fuses**, **analog-digital converters (ADCs)**, and **microcontrollers** that help manage power delivery and monitoring. |
| 40 | + |
| 41 | +EPS typically interfaces with four microcontrollers (PICs): |
| 42 | + |
| 43 | +* **MAIN PIC** — core controller |
| 44 | +* **COM PIC** — communications controller |
| 45 | +* **RESET PIC** — responsible for satellite resets |
| 46 | +* **START PIC** — used at startup |
| 47 | +* Other components include: **burn wires**, **MUXes**, **shared flash memories**, and **external interfaces (e.g., UART, SPI)** |
| 48 | + |
| 49 | +--- |
| 50 | + |
| 51 | +## Power Line Configuration |
| 52 | + |
| 53 | +```mermaid |
| 54 | +flowchart LR |
| 55 | +
|
| 56 | + subgraph Power_Lines |
| 57 | + RAW[RAW POWER] |
| 58 | + DCDC1[DC/DC → 3.3V #1] |
| 59 | + DCDC2[DC/DC → 3.3V #2] |
| 60 | + DCDC3[DC/DC → 5.0V] |
| 61 | + DCDC4[DC/DC → Unreg #1] |
| 62 | + DCDC5[DC/DC → Unreg #2] |
| 63 | + RAW --> DCDC1 --> MAIN_PIC |
| 64 | + RAW --> DCDC2 --> COM_PIC |
| 65 | + RAW --> DCDC3 --> RESET_PIC |
| 66 | + RAW --> DCDC4 --> START_PIC |
| 67 | + RAW --> DCDC5 --> BURNER |
| 68 | + end |
| 69 | +
|
| 70 | + subgraph OBC_Module |
| 71 | + MAIN_PIC[MAIN PIC] |
| 72 | + COM_PIC[COM PIC] |
| 73 | + RESET_PIC[RESET PIC] |
| 74 | + START_PIC[START PIC] |
| 75 | + MAIN_FM[MAIN FM] |
| 76 | + COM_FM[Shared COM FM] |
| 77 | + MSN_FM[Shared MSN FM] |
| 78 | + MUX1[MUX 1] |
| 79 | + MUX2[MUX 2] |
| 80 | + end |
| 81 | +
|
| 82 | + MAIN_PIC -- SPI --> MUX1 |
| 83 | + MUX1 -- SPI --> MAIN_FM |
| 84 | +
|
| 85 | + COM_PIC -- SPI --> MUX2 |
| 86 | + MUX2 -- SPI --> COM_FM |
| 87 | +
|
| 88 | + MAIN_PIC -- UART --> COM_PIC |
| 89 | + MAIN_PIC -- UART --> RESET_PIC |
| 90 | +``` |
| 91 | + |
| 92 | +The diagram above illustrates how **RAW power** is distributed to different voltage rails and used to power various microcontrollers and functional blocks. |
| 93 | + |
| 94 | +--- |
| 95 | + |
| 96 | +## Fuse Configurations and LED Indicators |
| 97 | + |
| 98 | +* **Fuses** are placed on each regulated power line to prevent damage during overcurrent conditions. |
| 99 | +* The **LED indicators** next to each fuse are useful for visually identifying which lines are live or broken. |
| 100 | +* Use a **multimeter in continuity mode** to test fuses and trace broken power lines. |
| 101 | +* Fuses are surface-mounted; replacement or bridging should be done cautiously. |
| 102 | + |
| 103 | +--- |
| 104 | + |
| 105 | +## Testing and Debugging Practices |
| 106 | + |
| 107 | +### Using External Power Supplies |
| 108 | + |
| 109 | +* During board-level testing, it is often better to use **bench power supplies** with current limiting features instead of satellite batteries. |
| 110 | +* Apply power to the `RAW` or `VBAT` pin with a regulated 8–12 V source. |
| 111 | + |
| 112 | +### Ground Station Test Environment |
| 113 | + |
| 114 | +* Ground Station programs are often developed using **Visual Studio Community** (free). The paid **Professional version** is not required. |
| 115 | + |
| 116 | +### RF Shielding for Command Testing |
| 117 | + |
| 118 | +* In some cases, a metal (aluminum) box is used to shield antennas during integration testing to simulate realistic RF conditions. |
| 119 | + |
| 120 | +--- |
| 121 | + |
| 122 | +## Sensor Behavior and I/O Behavior |
| 123 | + |
| 124 | +### Battery Temperature Sensor Behavior |
| 125 | + |
| 126 | +* The **temperature sensor** in the battery box outputs a voltage that **decreases with increasing temperature**. |
| 127 | +* The **heater control** works such that: |
| 128 | + |
| 129 | + * `RD0 = 1` → heater ON |
| 130 | + * `RD0 = 0` → heater OFF |
| 131 | + |
| 132 | +### Signal Interrupts on the FAB |
| 133 | + |
| 134 | +* For signals like `DEPSW4` that seem interrupted at connectors like `J15`, this is **intentional by design**. |
| 135 | +* In many cases, **jumper pins or manual soldering** are added post-fabrication for continuity. |
| 136 | + |
| 137 | +--- |
| 138 | + |
| 139 | +## Tips from Past Missions |
| 140 | + |
| 141 | +### Communication Between COM PIC and Reset PIC |
| 142 | + |
| 143 | +Although the **circuit diagram** shows a UART connection between COM PIC and Reset PIC, this is not functionally implemented in the firmware. |
| 144 | + |
| 145 | +* The UART connection exists on the schematic for **debugging and flexibility**, but was not needed for the flight version. |
| 146 | +* `RB6` and `RB7` on the Reset PIC are reserved for UART during development to send data directly to a PC for debugging, bypassing the Main PIC. |
| 147 | + |
| 148 | +### Software Update Limitations |
| 149 | + |
| 150 | +> **How were software updates and patches handled for BIRDS satellites after launch?** |
| 151 | +> *Software updates were not possible after launch due to hardware constraints. Therefore, robust testing was performed before launch to reduce the risk of in-orbit issues.* |
| 152 | +
|
| 153 | +--- |
| 154 | + |
| 155 | +## Additional Q&A |
| 156 | + |
| 157 | +We continue to update this guide as new experiences are gained across missions. |
| 158 | + |
| 159 | +If you have additional questions, please contact your EPS mentor or refer to the EPS debug manual. |
| 160 | + |
| 161 | + |
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